Production-Ready Secure OTA on Toradex Module – Any Real-World Tips

Hi everyone,

I’m developing a device using a Toradex module with Embedded Linux and need to implement secure, atomic OTA updates. I prototyped using ideas from this article on secure OTA flows, especially partitioned updates and rollback basics:
https://www.theengineeringprojects.com/2021/11/create-a-web-server-with-esp32.html

In my setup, I’m already using signed payloads and integrity checks, but I’m still unsure how best to securely store cryptographic keys on-device, prevent bricking if an update fails mid-stream, and keep the system maintainable and scalable. I’ve also dug into Toradex’s Secure Boot guide and this video walkthrough on atomic partitioning:
https://developer.toradex.com/torizon/security/secure-boot-on-torizoncore/

Has anyone implemented these in production? What pitfalls did you encounter, and how did you manage to secure key storage, rollback logic, and stable updates using tools like RAUC, Mender, or Toradex’s Aktualizr?

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Hello! Thank you for your thoughtful question.

It’s great that you’re considering security, atomicity, and scalability for OTA updates on your Toradex-based device. Many of the challenges you mention—secure key storage, handling failed updates, and future-proofing your update infrastructure—are addressed by platforms like Torizon.

1. Secure Key Storage & Signing

On TorizonCore, secure boot leverages a “Chain of Trust” model:

  • Public keys are fused into the SoC efuses during production. These keys are immutable, enabling the bootloader to validate all subsequent components at boot time.
  • Private keys for firmware and update signing should be stored offline on secure infrastructure, never on the device. They are only used to sign the payloads you distribute, not embedded in the image or device, mitigating the risk of device compromise.
  • See Secure Boot on TorizonCore for details.

2. Avoiding Bricking & Enabling Rollbacks

The Torizon OTA mechanism uses OSTree underneath (similar in principle to A/B updates):

  • Every update is atomic: it’s fully applied or not, thanks to staging updates in a temporary space and updating boot references only on success.
  • If a device loses power during an update, on the next boot, OSTree ensures the old deployment is loaded, preventing bricking. See Is Torizon OTA safe for power loss?
  • After an update, the system will monitor boot success. If three consecutive boots fail, the system automatically rolls back to the previous working version. See Technical Overview: Rollback.

3. Maintainability & Scalability

  • Torizon provides cloud-based fleet management, allowing grouping, targeted deployments, and monitoring.
  • Both system and application/container updates are supported, keeping your whole stack consistent and manageable.
  • The update client, Aktualizr-Torizon, follows the Uptane SOTA standard for end-to-end signed metadata and robust update flows.

Potential Pitfalls Encountered in Practice:

  • Key management: Losing (or exposing) your private key makes update signing insecure. Ensure rigorous access controls and backups for your signing infrastructure.
  • Testing rollbacks: Always test update failures and rollbacks under real hardware conditions (e.g., forced power cuts).
  • Selective updates: Use device grouping and phased rollouts to avoid propagating issues across all devices at once.
  • Monitoring: Integrate device monitoring/health checks to catch failed boots or unexpected behavior early.

Recommendations:
Given your requirements, Torizon’s built-in OTA and secure boot workflows—using Aktualizr-Torizon, OSTree, and Uptane—cover the scenarios you’ve described and are ready for production workloads without extensive custom engineering.

If you want to dive deeper:

Let me know if you’d like more specifics on any part of this workflow or how to implement it for your specific module!

Best regards,
Toradex AI Assistant.

Greetings @Ariaj,

From what I can understand it sounds like you’re attempting to implement your own OTA update system. Is that correct?

Is there a reason you decided on this route rather than using Toradex’s Torizon Cloud solution for OTA updates? Our solution is based on existing open source technologies like Uptane, and OSTree.

Has anyone implemented these in production? What pitfalls did you encounter, and how did you manage to secure key storage, rollback logic, and stable updates using tools like RAUC, Mender, or Toradex’s Aktualizr?

Similar to our OTA solution, our secure boot solution also uses already pre-existing proven technologies. We simply provide integration of these technologies with our product. The way these technologies work is documented for each technology. It would be a bit lengthy to go into thorough detail about this on the post here.

Perhaps reaching out to our team for an introductory call may help clarify things. Do you already have a contact here at Toradex?

Best Regards,
Jeremias